2019vacuum Pharmaceutical Mayonnaise Mixer Vacuum Emulsifying Pressure High Shear Sauce Homogenizer Machine

Customized 50L TO 5,000L Mayonnaise Mixing tank, 20 Years Of Experience. Reasonable Price And Best Service. CE Certificated Products. Please contact us for the offer.
 

 

Large Scale Manufacture
Multi-function emulsifier from the tank, mixing device and intermittent high shear emulsifier composition. The slow stirrer is composed of an intermediate folding blade type stirrer and a box-type stirrer capable of mixing with a high viscosity. 
A scraper is provided around the frame stirrer. 
The scraper serves to make the inner wall of the container and the material continually creates a new interface without leaving any dead ends. 
High-speed homogenization emulsifier is composed of high-speed impeller and tator with radial guide grooves. 
The specially designed impeller up and down the high-speed rotation of the leaves, so the material from the impeller up and down the high pressure inhalation, after the impeller with centrifugal high-speed ejection.
Due to the impeller and the stator between the smaller gap, so the material was inhaled and thrown in process of a strong shear, extrusion, mixing, spraying, high-frequency shock and a series of complex physical reactions, so that the mixture fully emulsified, due to slow mixing for the same speed reverse left and right continuous, and ultimately the entire container of materials from top to bottom continue to cycle, mixed, homogeneous, emulsified.


The Process
Some typical recipes would be as follows:

1. In the first stage of production, the egg, which may be used in either liquid or powder form is dispersed into the water. This acts as the emulsifying agent.
2. Remaining continuous phase ingredients are then added and mixed until dispersed and hydrated.
3. The oil is added as rapidly as the continuous phase will take it up. This results in a dramatic rise in product viscosity as the emulsion is formed. 

The Problem
1. Continuous phase ingredients are only a small proportion of the total formulation, but they perform vital functions. The mixing equipment must be capable of dispersing and hydrating these properly in a relatively low liquid volume. If the egg and other emulsifying agents are not properly dispersed and hydrated, the emulsion can break during the oil addition stage.

2. Hydration of stabilizers and thickeners is one of the most difficult mixing operations. The solution may have to be agitated for a long period to complete hydration. Agglomerates can easily form; these cannot be broken down by agitation alone. 
3. Due to the high proportion of oil in the recipe, the emulsion can break if the oil is not added to the continuous phase correctly. This is very difficult to control when the oil addition is done manually.
Oil phase droplets must be reduced to the smallest size possible to maximize the surface area of oil within the continuous phase to ensure a stable emulsion. This is not readily achieved without specialized equipment.
4. Aeration must be minimized or eliminated to maximize product shelf life. 

The Solution
Ace has developed a unit for manufacture of mayonnaise for the ready-to-use market, R&D and pilot scale production. The unit
is capable of carrying out the entire process, including rapid preparation of premixes, hydration of thickening and stabilizing
agents and preparation of the final oil-in-water emulsion. Operation is as follows:



Stage 1
Water is recirculated from the vessel through the system by the specially designed In-Line mixer. The egg (either powder or liquid) is added to the vessel and is rapidly wetted out and dispersed into the high velocity liquid stream.

Stage 2
The remaining aqueous phase ingredients are then added to the vessel. Recirculation continues until the ingredients are fully dispersed and hydrated.

Stage 3
The oil feed valve is opened and oil is drawn from the hopper into the aqueous phase at a controlled rate. The aqueous and oil phase ingredients pass directly into the work head of the In-Line mixer, where they are subjected to intense high shear. This finely disperses the oil into the aqueous phase, immediately forming an emulsion. The vinegar (and/or lemon juice) is added with the last of the oil. 

Stage 4
Recirculation of the product continues to ensure a uniform consistency as the viscosity rises. After a short recirculation period, the process is completed and the finished product is discharged.

The Advantages
1. Ideal for smaller batches that are intended for immediate use.
2. Aeration is minimized.
3. The system practically eliminates operator error.

4. Offers the batch-to-batch consistency and stability of mayonnaise manufactured in turnkey plant without the high capital expenditure.
5. Yield of raw materials is maximized, as thickening agents are fully hydrated and other ingredients are correctly dispersed.
6. The system is designed for handling high viscosity products without the need for additional pumps or auxiliary equipment.
7. Easily adapted to variations in product type and recipe.


Application:
It is widely used in dairy industry, food industry, pharmacy, chemical industry, beverage and other industrial sectors, as heating, cooling, heat preservation, anti-corrosive, anti-corrosive, strong production capacity, Cooling, insulation, sterilization treatment or storage of slurry must be stainless steel cans, especially for pasteurization of milk and insulation, ice cream production line is the necessary equipment.

 

 

Q1. What is your terms of packing?
A: Generally, we pack our goods in a plywood case or carton package for small parts.
If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What are your terms of payment?
A: T/T in advance, 30% as deposit, and finish 70% balance payment before delivery.
We'll show you the photos of the products and packages before you pay the balance.

Q3. What are your terms of delivery?
A: EXW, FOB, CIF, DDU.

Q4. How about your delivery time?
A: Generally, it will take 3 to 4 weeks after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings.

Q6. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q7: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit ;
    2. We respect every customer as our friend, and we sincerely do business and make friends with them, no matter where they come from.